TPM Implementation in Ceramic Tile Industry

Cecep Hermawan; Hasbullah Hasbullah

doi:10.7777/jiemar.v4i3.472

Cecep Hermawan Magister Teknik Industri Program, Universitas Mercu Buana, Jakarta, Indonesia
Hasbullah Hasbullah Magister Teknik Industri Program, Universitas Mercu Buana, Jakarta, Indonesia

DOI: https://doi.org/10.7777/jiemar.v4i3.472

Keywords: Overall Equipment Effectiveness, company productivity, Packing machine, Ceramic tile manufacturing industry

Abstract

To increase industrial growth in Indonesia, especially the ceramic tile industry, it must increase productivity on production floors. The purpose of this study is, firstly, to find out the causes of the Overall Equipment Effectiveness (OEE) level in a company that does not meet the expected standards. Second, to determine what improvements should be made to increase the OEE on the packing machine. This research uses a case study in a tile manufacturing industry located in Cikarang, Indonesia. The focus of this research is on packing machines using pneumatic and electric systems. The analysis was carried out by applying Failure Mode and Effect Analysis (FMEA) with the support of other tools such as Cause and Effect Diagrams (CED), and 6 big losses analysis. By adhering to the entire research framework, find the reasons why OEE does not meet the target. From these results, it can be concluded that the application of these methods has a positive impact on the company. The OEE rate increased from an average of 72.5% to 94.5%. It means the OEE level has reached the standard of world-class manufacturing.

References

Babu, K. A., Thirugnanam, A., Sundar, S. P., & Sivam, S. (2016). LEAN PROCESS MANAGEMENT IMPLEMENTATION IN CERAMIC INDUSTRY. In Int. J. Chem. Sci (Issue S2). www.sadgurupublications.com

Febriana, T. H., Dewita, H., Hermawan, C., & Herlambang, H. (2020). Perbaikan Ketahanan Lifetime Bladder untuk Peningkatan Curing Efficiency pada Proses Industri Tire Manufacture. IJIEM (Indonesian Journal of Industrial Engineering & Management), 1, 33–44. https://doi.org/http://dx.doi.org/10.22441/ijiem.v1i1.9258

Hasbullah, H., Kholil, M., & Santoso, D. A. (2017). ANALISIS KEGAGALAN PROSES INSULASI PADA PRODUKSI AUTOMOTIVE WIRES (AW) DENGAN METODE FAILURE MODE AND EFFECT ANALYSIS (FMEA) PADA PT JLC. SINERGI, 21(3), 193. https://doi.org/10.22441/sinergi.2017.3.006

Herlambang, H. (2020). Improving Process Capability of The Electronics Component Company Through SMED. In IJIEM (Indonesian Journal of Industrial Engineering & Management) (Vol. 1). https://doi.org/http://dx.doi.org/10.22441/ijiem.v1i3.10236

Herlambang, H., Purba, H. H., & Jaqin, C. (2021). Development of Machine Vision to Increase the Level of Automation in Indonesia Electronic Component Industry. Journal Européen Des Systèmes Automatisés, 54(2), 253–262. https://doi.org/https://doi.org/10.18280/jesa.540207

Perdana, S., & Santoso, D. (2019). Implementation of Repairing Production Machine Productivity of Spare Parts Speaker Based on OEE Value Achievement. Journal of Applied Research on Industrial Engineering, 6(No.1), 26–32. https://doi.org/DOI: 10.22105/jarie.2019.169386.1075

Prabowo, H. A., Suprapto, Y. B., & Farida, F. (2018). THE EVALUATION OF EIGHT PILLARS TOTAL PRODUCTIVE MAINTENANCE (TPM) IMPLEMENTATION AND THEIR IMPACT ON OVERALL EQUIPMENT EFFECTIVENESS (OEE) AND WASTE. SINERGI, 22(1), 13. https://doi.org/10.22441/sinergi.2018.1.003

Seifermann, S., Böllhoff, J., Schaede, C., Kutzen, M., & Metternich, J. (2018). Novel method to systematically implement lean production in machining areas. Procedia CIRP, 78, 61–66. https://doi.org/10.1016/j.procir.2018.09.059

Sukma, D. I., Prabowo, H. A., Setiawan, I., Kurnia, H., & Fahturizal, I. M. (2022). Implementation of Total Productive Maintenance to Improve Overall Equipment Effectiveness of Linear Accelerator Synergy Platform Cancer Therapy. International Journal of Engineering, Transactions A: Basics, 35(7), 1246–1256. https://doi.org/10.5829/ije.2022.35.07a.04

Sultoni, A., & Santoso Saroso, D. (2019). Peningkatan nilai OEE pada mesin printing kaca film menggunakan metode FMEA dan TPM. Operations Excellence: Journal of Applied Industrial Engineering, 11(No.2), 131–143. https://doi.org/http://dx.doi.org/10.22441/oe.v11.2.2019.022

Sunadi, S., Purba, H. H., & Paulina, E. (2021). Overall Equipment Effectiveness to Increase Productivity of Injection Molding Machine: A Case Study in Plastic Manufacturing Industry. ComTech: Computer, Mathematics and Engineering Applications, 12(1), 53–64. https://doi.org/10.21512/comtech.v12i1.6706

Supriyati, & Hardi Purba, H. (2019). TPM Implementation in Automotive Component Manufacturing Companies to Analyze Efficiency Injection Machine. Journal of Applied Research on Industrial Engineering, 6(No.4), 294–313. https://doi.org/DOI: 10.22105/jarie.2020.208271.1112